aluminium expo
9-11 July 2025
Hall N1-N4, Shanghai New International Expo Center

Aluminum Exhibition | Metal Materials for Humanoid Robots: Applications and Market Outlook of Aluminum

The humanoid robot industry is experiencing explosive growth, with aluminum alloys emerging as a critical supporting material due to their exceptional properties. As commercialization accelerates, the demand for balancing lightweight design and structural strength is driving the rapid adoption of aluminum in core components such as joints and frames. Data shows that global aluminum demand in the humanoid robot sector surged by 62% year-on-year in 2024, establishing it as a key market following new energy vehicles. The upcoming aluminum exhibition will showcase the latest aluminum products and technologies, serving as a vital platform for industry exchange. The upcoming Aluminum Exhibition will focus on displaying the latest aluminum products and technologies, providing an important exchange platform for the industry.

Aluminum alloys stand out in the competition due to their superior physical characteristics. With a density only one-third that of steel, optimized alloys can achieve a specific strength of up to 200 MPa/(g/cm³). Leading products such as Tesla’s Optimus-Gen2 use aluminum-magnesium alloys to achieve a 15% weight reduction, while Boston Dynamics’ Atlas employs high-strength aluminum for impact-resistant joints. Ubtech’s Walker X leverages aluminum’s thermal conductivity for efficient heat dissipation systems.

Innovations across the supply chain are flourishing. Lizhong Group’s 7xxx-series aluminum alloy, with a yield strength of 580 MPa, is already being used in bionic joint modules. Wencan’s 9800T die-casting production line has reduced frame manufacturing cycles by 75%. Nanshan Aluminum’s nano-composite materials effectively address motor heat dissipation challenges. These breakthroughs have increased aluminum usage per unit from 20 kg to 28 kg, with premium product markups rising to 35%.

Policy support continues to strengthen. The Guidelines for Innovative Development of the Humanoid Robot Industry lists aluminum precision forming as a key research project, while Shanghai has established a ¥2 billion special fund for material R&D. A collaboration between Harbin Institute of Technology and Chinalco has developed a bionic honeycomb structure that reduces weight by 30% while increasing stiffness by 40%, with industrialization imminent.

Market prospects are vast. Projections indicate global demand will reach 100,000–125,000 tons by 2030, with a market value of approximately ¥18 billion and a compound annual growth rate of 45%. High-end aluminum prices have already exceeded ¥80,000 per ton, significantly surpassing standard industrial grades. China is expected to capture 40%–50% of the global market share, with domestic companies’ breakthroughs in precision processing becoming a key competitive advantage.

As technological advancements and economies of scale take effect, aluminum is transitioning from traditional manufacturing to high-value applications. Driven by policy, technology, and market demand, this lightweight solution will continue to empower the high-quality development of the humanoid robot industry.

Source: Sina Finance